Making a Dremel rotary tool headstock for Sherline mills and lathe. The Dremel
rotary tool is a very verstile tool that has a speed of 30,000 rpm for
driling, griding, cutting, and many other applications. The Dremel rotary tool headstock can be mounted
on Sherline mini-mills and mini-lathes for some light-duty precision
milling, cutting and grinding small workpieces. This headstock can
be used as a milling table rotary tool holder, it provides four mounting moles for
mounting on the T-slots of milling table and
lathe cross-slide. It can be use for high speed machining on woodworkings and some soft metals.
This rotary headstock is made for mounting Dremel rotary tool models of 100 and 200.
The model 100 is a single speed version that has 0 and 30,000 rpm only. The model 200 is a
variable speed version adjustable from 0 to 30,000 rpm.
The Dremel rotary tool is a precision tool primarily applied to
woodworking. It is designed as a light, versatile duty power tool. The
model 100 and 200 are the two very early models.
The latest rotary models do not fit into this
headstock holder because of the different body dimensions. The nose
housing cap thread is 3/4"-12 TPI (standard thread size for
all models). This will be compatible with all others optional adapters.
The Dermel rotary tool bits provide a larger variety of applications, it
is not limited for woodworking. Various applications include: metal cutting,
grinding, and even ceramic tile cutting. It provides a lot of cutting bits in large areas of applications.
This dremel rotary tool headstock can be mounted on the models 100 and 200, as shown
in the picture of the Dremel model
100 (single speed) - and the Sears Craftsman model # 572-243502, which is
same as the Dremel 200 variable speed version (the Craftsman rotary tools is
OEM made by Dremel). Both ot them can provide 0 to 30,000 rpm high
speed operation.
The rotary tool holder is mounted on
the Sherline mini-milling machine for milling and drilling operations.
The pictures show the holder mounted on the lathe
tables. When it is mounted on the lathe cross slide table, the
spacer block will be use for raising up the lathe headstock to align
the spindle center and the rotary tool. It is very useful for grinding and cutting small diameter round stocks.
In this picture, the holder is mounted with the
variable speed rotary tool (Dremel model 200). The variable speed is
needed for working with different materials, like plastics, which
requires slower speeds to avoid melting the piece.
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